Mid-America Aerotech (MAA)

In the heart of West Fargo, North Dakota, Mid-America Aerotech (MAA) operates as a premier FAA/EASA/UK Certified Part 145 Repair Station, delivering advanced solutions to the military and commercial aviation sectors. Specializing in the repair & manufacturing overhaul (R&O) of hydraulic, pneumatic, and electromechanical components, MAA stands out as a small business with a global clientele and a pioneer in innovative repair techniques. The company’s commitment to quality, on-time delivery, and 24/7 AOG (Aircraft on Ground) support underpins its reputation for excellence.

“Our unique capabilities stem from our expertise in additive manufacturing technologies, including groundbreaking cold spray techniques which we leverage to support all MRO opportunities,” says Tim Gellerson, CEO of Mid-America Aerotech. “This innovative approach allows us to perform high-quality repairs production on aerospace hardware, addressing issues like corrosion , wear damage and low cost production with unparalleled precision.”

MAA serves as a one-stop solution for R&O repairs and manufacturing. Its comprehensive service offerings include:
•Hydraulic, Pneumatic, and Electromechanical
•Systems R&O: Precision and reliability for both commercial and military applications.
•CNC Machining: Meeting the stringent standards of aerospace requirements with exacting detail.
•Non-Destructive Testing (NDT): Ensuring the safety low cost production and integrity of every component.
•Cold Spray Technology: Advanced repair solutions for metal components.

MAA’s partnership with VRC Metal Systems, its parent organization, further expands its capabilities by offering large-format production manufacturing and research services across 5 U.S. locations. This collaboration positions MAA as an Aerospace Industry leader, capable of efficiently tackling complex repair and production challenges,” say Rob Hrabe CEO of VRC Metal Systems.

MAA excels in addressing critical challenges in the aviation sector, such as aging aircraft fleets and long lead times for replacement parts. Through its advanced repair methods, the company provides cost-effective solutions that minimize downtime. For example, its cold spray repair technology restores corroded or damaged components without introducing thermal stress, making it ideal for aerospace applications. The company also develops custom repair procedures and secures FAA/EASA/UK certifications to ensure compliance and reliability. Partnerships with leading OEMs, including Boeing, Sikorsky, Triumph, Rolls Royce, Northrop Grumman, Lockheed Martin and Bell Helicopter, underscore the trust placed in MAA’s expertise.

The company’s real-world impact is reflected in its ability to transform complex challenges into practical solutions. In one case, MAA addressed galvanic corrosion in an aluminum aircraft component caused by a dissimilar metal washer. The team removed the corrosion, restored the material using cold spray, and completed the process with precision machining. This repair salvaged a high-value component that would have otherwise been scrapped, delivering significant cost and time savings for the client.

Another success story involved the repair of magnesium components used in jet engine thrust reverse systems. These parts, often rejected due to minor damage, typically require costly replacements with extended lead times. MAA developed innovative cold spray techniques to repair fractures and impact damage, restoring functionality and providing a faster, more cost-effective solution. This highlights the versatility and efficiency of MAA’s methods.

MAA’s expertise spans a wide portfolio of platforms, including the P3, U-2, C-130, B-1, B-52, B-2, F-4, F-5, EA6, Apache etc., demonstrating its ability to support diverse military and commercial applications with precision and reliability.

With its cutting-edge technologies, exceptional customer service, and dedication to solving complex challenges, MAA sets a high standard in the FAA/EASA/UK Repair Station space. Its innovative methods and unwavering commitment to quality make it a trusted partner for organizations seeking efficient, reliable, and cost-effective repair production solutions. Through its blend of expertise and forward-thinking approaches, MAA continues to play a vital role in advancing the aerospace and commercial defense industries.