Methods Machine Tools

Automated precision manufacturing has emerged as a remarkable catalyst in driving operational efficiencies, cost savings, and enhanced quality assurance within the aerospace and defense sector. Technological advancements in robotics and automation systems, and other additive manufacturing technologies have proven instrumental in delivering precision components with high repeatability.

A torchbearer in this resurgence, Methods Machine Tools, is a leader in delivering comprehensive CNC machining and automation solutions that satisfy the unique needs of the sector. The company’s unwavering commitment to quality and innovation has propelled it to the forefront of the industry, setting the tone for transformative growth and development in high-precision machining and manufacturing.

“We combine traditional and leading-edge practices and technologies backed by a best-in-class service portfolio that position our customers for the highest level of success,” says Kevin Lichtenberg, YASDA product manager at Methods Machine Tools.

A prominent provider of advanced machining tools, automation, and engineering solutions, Methods Machine Tools emphasizes strict adherence to the demanding requirements for tighter tolerances in the aerospace industry. By forging strategic partnerships with world-renowned machine tool manufacturers like Nakamura-Tome, FANUC, and Yasda, it provides clients with the most cutting-edge and dependable machines.

Methods’ product lines feature a diverse range of top-tier machines and tailored solutions engineered to meet specific client requirements across various industries. These advanced machining tools are complimented by an extensive suite of engineering services that encompass the custom integration of machine technologies and components, optimizing production systems and guaranteeing utmost accuracy in the fabrication of each component.

To achieve its mission of reducing barriers to entry for automation, Methods develops automation to operate seamlessly even in unattended environments, eliminating errors and allowing operators to focus on operations that generate better results for their organization and customers. By facilitating automation, it empowers operators to use and master skills that generate value, fostering an environment of continuous improvement and innovation.

Methods’ Yasda product lineup includes the PX30i, a 5-axis machine suitable for developing small prismatic aerospace components. The highly reliable machine is delivered with a 323-position tool changer, a 33-position pallet changer system, and coolant-through-the-spindle. The firm offers be pre-configured solution or field installable automation, so customers are equipped with comprehensive functionalities.

One case study demonstrates a partnership with an aerospace client in Maryland that faced challenges with slow production processes and high costs. The client collaborated with Methods to reduce their cycle times, cut costs, and streamline operations. Its engineers gained a comprehensive understanding of their ecosystem to provide solutions that involved implementing basic automation, like automatic pallet changers and faster tool changing, to reduce hands-on time for operators. The results of the partnership were impressive. The customer experienced a 60 percent reduction in time, and cost of operations, elevating throughput and enhancing their production cycle. By reducing hands-on time, the machines operated for extended periods and overall productivity increased.

“We create value by integrating automation systems and robotics with and through our OEM partnerships. The automation we design and implement is Methods’ intellectual property,” says Jon Star, director of marketing and communication at Methods Machine Tools.

Methods follows a strategy of catering to customer needs by operating regional offices across the U.S. This approach ensures proximity to customers who face similar technical difficulties, facilitating a collaborative environment. In addition, it offers a comprehensive range of services that include maintenance, repair, training, and technical support to ensure clients have the necessary skills and knowledge to effectively operate their machines.

Since the aerospace and defense industry continues to demand ever-tighter tolerances, Methods’ dedication to precision and reliability is more important than ever. Its cutting-edge technology and unparalleled engineering expertise position it to effectively lead the resurgence in the industry, providing innovative automation solutions that meet all client needs while pushing the boundaries of what is possible in precision manufacturing.